| 1 |
Tandem
Resistance annealing of bare copper wire and mechanical
de-scaling of all incoming wire-rods on modern Rod
Breakdown Machine. |
| 2 |
Modern
Ultrasonic Die Cleaning and Maintenance Equipments.
|
| 3 |
Modern
filtration systems for filtration of wire drawing
lubricants and good quality lubricants to ensure
good finish on bare wires. |
| 4 |
Viscous
and dry type oil filters in series to eliminate
dust particles from entering into Wire Enamelling
Department. This helps substantial improvement of
die-electric, pinhole, thermal and chemical properties
of finished enamelled wires. |
| 5 |
Wire
Enamelling plants equipped with catalytic burning
of vapors in re-circulating type of ovens, which
provide ideal baking conditions in the curing zone
of the plants. This imparts excellent mechanical,
electrical and thermal properties to the Magnet
Wires. |
| 6 |
The
linear speeds of wires in the Enamelling Machines
are controlled by modern electronic systems. |
| 7 |
Use
of inline (tandem) wire drawing machines for improved
bare wire and better speeds, larger packing. |
| 8 |
Use
of solid dies for wire enamelling to ensure concentricity
of the insulation film. |
| 9 |
Use
of load cell to ensure proper tension at the time
of spooling finished wire. |
| 10 |
Use
of metering pumps for wire enamel discharge and
automatic synchronization of line speeds with pumps. |
| 11 |
We
manufacture our own Wire Enamels as per specially
prepared formulations to suite our machinery needs
and to ensure consistency of our product. |
| 12 |
Our
products have good elongation and low spring back
making them suitable for high speed automatic coil
winding and insertion machines. |
| 13 |
In
addition to various standard Quality Control Equipments,
we are also equipped with additional instruments
to carry out the following tests: |
| |
| » |
Thermo-plastic
Cut-through |
| » |
Continuity
for pin-holes upto 3000 Volts at 120 l a |
| » |
Die-electric
under elevated temperatures |
| » |
Die-electric
apparatus upto 15 KV |
| » |
Freon
bomb calorimeter |
| » |
Freon
extraction apparatus |
| » |
Tan-delta
determination apparatus |
| » |
Abrasion
tester |
| » |
Spring
back testers |
| » |
Special
ovens for thermal endurance |
| » |
High
voltage tester for wound stators. |
|
