Bharat Insulation Company (BIC)

Insulated Cables

Insulated Cables Manufacturers & Suppliers in Mumbai, India.

Bharat Insulation Company manufactures both single-core and multi-core insulated flexible cables, widely used in the internal wiring of electrical equipment, control panels, industrial machinery, appliances, and office automation equipment. These cables are constructed using Class 5 flexible copper conductors and are insulated with high-quality PVC or low-smoke, halogen-free compounds, making them reliable, heat-resistant, and electrically conductive.

insulated cables
What are Insulated Cables?

Insulated cables are electrical wires covered with non-conductive materials to protect against electric shock, short circuits, and fire hazards. When paired with flexible conductors, these cables become bendable and easy to install, making them ideal for a variety of electrical and industrial applications.

Key Features
  • Insulation Material: PVC, rubber, or other heat-resistant compounds
  • Flexibility: High strand count for superior bending capacity
  • Durability: Resistant to moisture, chemicals, and mechanical stress
  • Versatility: Used in domestic, commercial, and industrial setups
Types of Flexible Insulated Electrical Cables
. Single-Core Flexible Cable
  • Used in control panels, internal appliance wiring, and lighting circuits
  • Suitable for tight routing and confined spaces
  • Heat resistance - Up to 70°C (PVC), higher with HR-FR or XLPE variants
  • Insulation options - FR, FRLSH, HR-FR, XLPE
. Multi-Core Insulated Sheathed Cable
  • Used in industrial machinery, equipment wiring, and automation systems
  • Available in 2 to 19 cores within a common sheath
  • Heat resistance - Up to 90°C, depending on insulation type
  • Size range - 0.5 mm² to 10 mm²
. PVC Insulated Flexible Cable
  • Used in home appliances, general internal wiring, and office equipment
  • Offers good flexibility and cost-effectiveness
  • Heat resistance - Up to 70°C
  • Insulation - Flame-retardant PVC
. Rubber-Insulated Power Cable
  • Used in industrial power tools, outdoor installations, and harsh environments
  • High abrasion, oil, and chemical resistance
  • Heat resistance - Up to 90°C (rubber-based insulation)
  • Suitable for heavy-duty mechanical movement
. Core Flat Submersible Cable
  • Used in submersible motors and water pump connections
  • Designed for continuous underwater use
  • Heat resistance - Up to 90°C
  • Insulation options - FR, HR-FR, FRLSH, XLPE
Insulated Cables
Single Core Insulated Cables (BICFLEX-LFR/FR-LSH/HR-FR/XLPE)
Insulated Cables

The applications of flexible (IS 694) cables include machine control wiring, engineering plants, refrigeration plants, appliances (home and industrial), office equipment machines, paint shop, control panel wiring, and general use as control cables in vario us machines and equipment’s.

Variants Available

Size Range Specifications
0.5 & 0.75 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type D
1 to 4 & 25 to 120 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type D
0.5 to 120 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type D (FR)
0.5 to 120 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type D (FR-LSH)
0.5 & 0.75 Sq. mm, 6 to 16 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type C (HR)
1 to 4 & 25 to 120 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type C (HR)
0.5 & 0.75 Sq. mm, 6 to 16 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type C (HR)
0.5 to 120 Sq. mm IS 694, IS 8130 Class 5, IS 5831 Type C (HR FR)
0.5 to 16 Sq. mm EN 60228 class 5, Type LSOH EI 5 BS EN 50363-5
Multi Core Insulatedsheathed Cables (BICFLEX-LFR/FR-LSH/HR-FR/XLPE)

This multicore cable is a type of cable that consists of multiple individual copper wires, or cores, that are insulated with PVC (polyvinyl chloride) and bundled together within a single outer sheath. These cables are commonly used for electrical wiring in residential, commercial, and industrial settings, as well as for control and signal transmission in various types of ma chinery and equipment. Multicore up-to 19 core s.

Size Ranges: 0.5 mm² to 10 mm²

Variants Available

Specifications
IS 694, IS 8130 Class 5, IS 5831 Type D for insulation & ST-3 & for sheathing
IS 694, IS 8130 Class 5, IS 5831 Type C for insulation & ST-2 for sheathing
IS 694, IS 8130 Class 5, IS 5831 Type D for insulation & ST-3 (FR) & for sheathing
IS 694, IS 8130 Class 5, IS 5831 Type C for insulation & ST-2 (FR) for sheathing
IS 694, IS 8130 Class 5, IS 5831 Type D for insulation & ST-3 (FR-LSH) for sheathing
3 Core Flat Submersiblecables (BICFLEX-LFR/FR-LSH/HR-FR/XLPE)

Variants Available

Product Type Specifications
XLPE/PVC Class 2 (1 to 6 Sq. mm) for others class 5 to EN 60228, XLPE insulation & PVC ST-2 sheath
Applications of Flexible Insulated Cables

Flexible conductor wires are used in a wide range of industries due to their ability to handle frequent bending and movement.

. Common Use Cases
  • Home Appliances (e.g., washing machines, refrigerators)
  • Industrial Machinery
  • Automotive Wiring
  • Portable Power Tools
  • Control Panels and Distribution Boards
  • Audio and Communication Equipment
. Factors to Consider
  • Voltage Rating
  • Temperature Range
  • Number of Cores
  • Type of Insulation (PVC, Rubber, Silicone, etc.)
  • Application Environment (Indoor/Outdoor, Dry/Wet, etc.)
. Benefits of Using Cables with Flexible Conductors
  • Ease of Installation: Their flexibility makes routing through tight spaces easier.
  • Enhanced Safety: Quality insulation reduces the risk of electrical hazards.
  • Longevity: Designed to withstand vibrations and mechanical wear.
  • Adaptability: Available in various sizes and configurations, like multi-strand insulated cords and copper flexible cords.
. Popular Keywords to Search for When Buying
  • Flexible insulated electrical cables
  • Electric cable with flexible conductor
  • Industrial flexible conductor wires
  • Heat-resistant cable insulation
FAQ Section – People Also Ask

A flexible insulated cable is an electric wire with a high-strand conductor and protective insulation that allows bending and movement without damage.

They are widely used in domestic appliances, automotive systems, and portable tools where high flexibility and reliability are needed.

Heat-resistant insulation materials such as silicone or rubber protect the conductor from high operating temperatures, ensuring performance in hot environments.

Single-core cables contain one conductor, whereas multi-core cables contain two or more conductors, allowing multiple electrical circuits in one cable.

Yes. Copper offers better conductivity, flexibility, and durability, making its flexible cords ideal for most applications’.

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