Bharat Insulation Company (BIC)

Wire Enamels & Insulating Varnish

Wire Enamels & Insulating Varnish Manufacturers in India.

Bharat Insulation Company is a trusted manufacturer & exporter of wire enamels & insulating varnishes in Mumbai, India. These specialized electrical insulation coatings are essential for protecting wires and windings in motors, transformers, and electronic components.

Wire Enamels & Insulating Varnish
What are Wire Enamels & Insulating Varnishes?

Wire enamels refer to liquid polymeric insulators, which are applied on conductive wires (literally a copper/aluminium wire), which are then insulated as well as protected. On curing, they provide a flexible, heat-resistant, dielectric film that eliminates electrical leakage.

Insulating varnishes instead are used on wound coils, stators, or assembled pieces to increase mechanical bonding, dielectric strength, and moisture resistance.

Why Wire Enamels & Insulating Varnish Matter

Copper conductors are not enough in electric systems, though they are important to maintain maximum electrical efficiency and to increase the life of other equipment and improve other factors, like avoiding short circuits or even bearing high temperatures. And that is where enamels & insulating varnishes come in.

Being utilized as magnet wire enamel, coil insulating varnish, or electric motor varnish, they assure operational safety and electrical integrity, in addition to being thermally resistant.

Applications Across Industries
Our high-temperature wire enamel and heat-resistant insulating varnish are ideal for:
  • Electric Motors & Generators
  • Transformers & Coils
  • Solenoids & Relays
  • Electromagnetic Devices
  • Submersible and Automotive Motors
Key Benefits
  • Excellent thermal stability
  • Superior dielectric strength
  • High adhesion to copper/aluminium
  • Water and chemical resistance
  • Enhanced mechanical bonding
  • Long shelf life with stable viscosity

Properties of Glow Strong Bond AD

Chemical Base Modified Alkyd Resin
Appearance Clear Liquid
Colour Dark Brown
Viscosity- FB4 At 30°C 30±2 Seconds
Solids Content (2 gms /140°C / 1.5 Hour) 40±2 %
Specific Gravity At 30°C 0.90
Flash Point (Closed Cup) >37°C

Drying Properties AT30°C

Surface dry 15-20 Minutes
Hard dry 1-2 Hours
Full Dry 24 Hours
The suggested curing schedule is 24 hours at room temperature

Properties of Cured Film

Volume Resistivity

  • At 30°C - 10^15Ωcm
  • after 2/4 hours water immersion - 10^14Ωcm

Dielectric Strength

  • At 30°C - 110KV /mm
  • At 120°C - 100KV/mm
  • After 24 hours water immersion - 90KV /mm
  • Specimen cured for 24 hours at room temperature
  • After 24 hours water immersion - 90KV /mm
Shelf Life 12 Months When Stored in Original Sealed Containers at RT
Packing 0.45/0.9/4/21/180 kg
Recommended Thinner Thinner Glow Strong Bond AD
Compatibility With Thinner 1: min1
Frequently Asked Questions (FAQs)

Wire enamel Wire enamel is a special insulating coating used on copper or aluminum conductors to prevent shorting and electrical leakage. It imparts better dielectric strength, heat resistance, and mechanical strength, which makes it indispensable in motors, transformers, and coils.

Wire enamel Wire enamel is a special insulating coating used on copper or aluminum conductors to prevent shorting and electrical leakage. It imparts better dielectric strength, heat resistance, and mechanical strength, which makes it indispensable in motors, transformers, and coils.

Glow Strong Bond AD by Bharat Insulation Company offers:


Dielectric Strength:Up to 110 kV/mm

High Volume Resistivity: Up to 10¹⁵ Ω·cm

Thermal Endurance: Stable up to 120°C

Excellent water immersion performance

Fast drying and full cure in 24 hours

Long shelf life of 12 months

It can be applied by:

Dipping

Brushing

Spraying

Surface Dry:15–20 minutes

Hard Dry: 1–2 hours

Full Cure:24 hours at room temperature

To get optimum workability use Glow Strong Bond AD Thinner in proportions of 1:1 minimum. It also guarantees that the film is perfect, viscosity appropriate and the drying time is right.

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